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Parts counter (counting machine) "Component count counter"

Parts counter (counting machine) "Component count counter"

This is software that analyzes images captured by a webcam to count the number of parts such as screws and nuts.

In the demonstration test, we were able to count the parts in about half the time compared to counting 50 parts manually. Depending on the size of the parts, we can efficiently count around 100 parts at a time. The example on the screen uses an A3-sized tracing board, and the number of parts that can be measured at once is the number that can be placed without overlapping in this space. By using an A2-sized tracing board, we can measure double the number of parts at once.

  • Counting Machine
  • Image analysis software

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Parts counter (counting machine)

Parts counter (counting machine)

The camera processes the image and counts the parts.

This is a counting machine, a parts counter. The real camera performs image processing to count the number of parts, which is what this vision counter does! It is particularly skilled at counting very small components. The camera processes images of various sizes of parts and counts them. It can handle everything from tiny items to medium-sized ones. Please feel free to consult us. The vision counter for parts counting offers solutions for digitalizing work, addressing labor shortages, and transforming industries. * I want to know how to count plastic parts, tiny screws, and fine bolts. * I sometimes over-ship or under-ship. * I want to somehow transition from analog work to digital. * Let machines do what machines can do, and let people do what people can do.

  • Other image-related equipment
  • Other industrial robots

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Parts counter (counting machine)

Parts counter (counting machine)

The parts counter (counting machine) tried counting plastic pellets!

We use a flat trough with enhanced sliding properties due to surface treatment. Pellets of resin cut from the flow adjustment plate flow through the trough and are quantitatively dropped into the camera's field of view. We count about 14 pieces per second, but we can input more. Considering the size and accuracy, about 30 pieces per second is possible. A dispersion bar is installed at the top of the input pipe to cut clusters of parts and drop them into the camera's field of view. At this size, there is usually no clogging in a standard hopper, but the key is to supply them stably and quantitatively into the camera's field of view. That is crucial. The real camera performs image processing to count the parts, which is this vision counter! We offer various troughs and will provide the best proposal for your parts. The structure of the trough is essential! The vision counter for part counting proposes solutions for digitalization of work, alleviating labor shortages, and industrial transformation. This is an introduction to the vision counter. The camera processes images of various sizes of parts and counts them. It can handle everything from fine to medium-sized items. Please feel free to consult us. The vision counter for part counting proposes solutions for digitalization of work, alleviating labor shortages, and industrial transformation.

  • Other packaging machines

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Parts counter (counting machine)

Parts counter (counting machine)

The parts counter and Mr. Yuki's vertical pillow packaging machine docked and automatically counted and filled the fine parts!

This vision counter uses a camera to perform image processing and count the number of parts! It is particularly skilled at counting very small components. We are docking this counter with Yuki's vertical pillow packaging machine to automate individual packaging. Due to the tiny parts, manual work is extremely difficult. Additionally, people do not apply for jobs in such environments. The vision counter for part counting offers solutions for digitizing work, addressing labor shortages, and transforming industries.

  • Monochrome camera

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Parts Counter / Part Number M1181PC-B211V3T-NN

Parts Counter / Part Number M1181PC-B211V3T-NN

Instantly count small parts such as screws, nuts, and connectors.

Automatically analyzes the master (reference) parts in real-time. There is no need for tedious variety parameter settings.

  • counter

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Parts counter (counting machine)

Parts counter (counting machine)

The parts counter counts small white plastic thrust washers.

Using a V-shaped double trough. The tip is flat, and it comes with a dispersion shaft. This solidifies, cuts the clusters, and drops them into the camera's field of view. With this part, you can count up to 10 pieces per second. At this size, it won't get stuck in a standard hopper, but the key is to supply it steadily and quantitatively into the camera's field of view. That is crucial. The real camera performs image processing to count the number of parts, which is this vision counter! We offer various troughs and will provide the optimal proposal for your parts. The structure of the trough is essential! The vision counter for part counting proposes solutions for digitalization of work, alleviating labor shortages, and industrial transformation. The camera processes images of parts of various sizes and counts them. It can handle everything from fine to medium-sized items. The camera performs image processing to count the number of parts, which is this vision counter! https://youtu.be/0EQcBIR1FyY

  • Other mounting machines

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Parts counter (counting machine)

Parts counter (counting machine)

The parts counter tried counting zeolite particles!

The parts counter has counted zeolite particles! The target is too small, and there is too much variation in the quantity when measured, so we decided to use a counter to count them. This vision counter uses a camera to process images and count the number of parts! Our company offers various troughs. We will provide the best proposal for your parts. The structure of the trough is crucial! The vision counter for parts counting offers solutions for digitalization of work, alleviating labor shortages, and industrial transformation.

  • Monochrome camera

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Free yourself from the manual task of counting parts! Contribute to efficiency in operations with automatic measurement!

Free yourself from the manual task of counting parts! Contribute to efficiency in operations with automatic measurement!

Automating the manual parts counting process! Contributing to increased productivity by operating at more than double the speed of manual work!

The vision counter is a device that uses a camera to perform image processing and count the number of parts! It is particularly skilled at counting extremely small components. We are automating individual packaging by docking this counter with your vertical pillow packaging machine. Due to the tiny parts, manual counting is very difficult, and people do not apply for such jobs. The vision counter for parts counting offers solutions for the digitalization of work, alleviating labor shortages, and transforming industries. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Monochrome camera

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The laser-type parts counter does not use a camera!

The laser-type parts counter does not use a camera!

Introducing the structure and capabilities of laser-type parts counters on the blog!

The laser-type parts counter does not use a camera. That is a misrepresentation. Recently, the laser-type parts counter has claimed to be "using three cameras" and referred to as a "camera-type counter." That is completely incorrect. The laser CCD sensor uses laser light to project a scan line onto the subject and detects the reflected light. *For more details, you can view the related links on the blog. For more information, please refer to the PDF materials or feel free to contact us.*

  • Counting Machine

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Shouraku Industries, the manufacturer of bagging machines, has achieved 10,000 views on YouTube!

Shouraku Industries, the manufacturer of bagging machines, has achieved 10,000 views on YouTube!

Proposal for the digitalization of counting tasks, automation of measurement, and automatic filling!

Shoraku Industries, known for its feeder-type weighing machines, parts counters, and bagging packaging machines, has achieved 10,000 views on YouTube. In order to introduce Shoraku Industries' feeder-type weighing machines, parts counters, and bagging packaging machines to people across Japan, we started posting videos on our blog and YouTube, and thanks to your support, we have finally reached 10,000 views. *For more detailed information about the blog, you can view it through the related links. For more details, please refer to the PDF materials or feel free to contact us.

  • Food Packaging Machinery
  • Other packaging machines
  • Weighing Machine

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Invitation to exhibit at the "Measurement, Inspection, and Sensor Exhibition [Tokyo]"

Invitation to exhibit at the "Measurement, Inspection, and Sensor Exhibition [Tokyo]"

We will exhibit at a trade show for measuring instruments, inspection equipment, and sensors used in the manufacturing industry!

Shouraku Sangyo Co., Ltd. will be exhibiting at the "Measurement, Inspection, and Sensor Expo [Tokyo]" held at Tokyo Big Sight. We plan to showcase our vision counter, a parts counter that counts the number of parts using a camera. Are you facing any issues with counting? Why not shift from weighing to counting? We design, manufacture, and sell camera-based parts counters (vision counters), feeder-type weighing machines, and bagging packaging machines. We process the silhouette of falling parts through image processing to number them. We can count various items, from fine parts like MLCCs to plastic buckles and other components. What humans can do, let humans do. What machines can do, let machines do. Why not digitize the analog? We sincerely look forward to your visit. 【Exhibition Information】 ■ Dates: June 19 (Wed) to June 21 (Fri), 2024, from 10:00 AM to 5:00 PM (tentative) ■ Venue: Tokyo Big Sight, East Hall and South Hall ■ Booth Number: E-10-13 ■ Address: 3-10-1 Ariake, Koto-ku, Tokyo 135-0063, Japan

  • Monochrome camera

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How to Choose a Parts Counter - Counting Issues in the Post-Corona Era (1)

How to Choose a Parts Counter - Counting Issues in the Post-Corona Era (1)

Introducing the types of parts counters and key points for selection in a blog format!

Since the COVID-19 pandemic, labor shortages have become severe, and product shipments are increasingly being evaluated by "quantity" rather than weight. As a result, "parts counters" that count quantities are becoming essential in production sites. - Alleviating the heavy burden of parts counting tasks - Replacing tasks that are difficult to improve employee skill levels with machines - Reducing human errors as much as possible due to the difficulty of preventing over-shipments and incorrect shipments in the logistics process Now, let's take a look at what a parts counter is. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*

  • counter

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The parts counter counts 1,000 ultra-small electronic metal components per second.

The parts counter counts 1,000 ultra-small electronic metal components per second.

Introducing the AI-equipped vision counter for parts counting in a blog format!

An AI-equipped camera-type parts counter has counted 1,000 tiny electronic metal components in one second. The target is so small that there is too much variation in the count when measured, so we decided to use a counter to tally the numbers. It can count 1,000 pieces in one second at top speed. This vision counter uses image processing to count the number of parts. *For more details, you can view the related links on the blog. For more information, please refer to the PDF document or feel free to contact us.*

  • Counting Machine

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Our company has been featured by the 'Mitsuri' web reporter!

Our company has been featured by the 'Mitsuri' web reporter!

Introducing the exhibition of a parts counter equipped with AI that measures quantities using a camera!

The metal processing industry information website "Mitsuri" featured our company. When visiting an exhibition, what often catches your attention is new technology, right? At Shoraku Sangyo Co., Ltd., an AI-equipped parts counter called "Vision Counter," which measures quantities using a camera, was on display. The parts counter showcased at this booth does not capture falling parts from the front with a single camera; instead, it uses mirrors to split the light and captures images from two directions, left and right. *For more details, please refer to the related links. For further information, please check the PDF materials or feel free to contact us.

  • Counting Machine

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AI-equipped CMOS line scan camera type parts counter

AI-equipped CMOS line scan camera type parts counter

The minimum size of the parts is 3 millimeters and the maximum is about 25 millimeters (30 millimeters can also be set with a change in settings)!

AI-equipped CMOS line scan camera type parts counter, a solution for parts counting. The parts counter uses a single camera to process the silhouette of falling parts through image processing, numbering them and counting their quantity. It has a shutter speed of 33,000 times per second, with 4K (4098 pixels) arranged at a resolution of 65.5 microns per pixel. The resolution is 65.5 microns. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.

  • Counting Machine

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